Combining solar PV and an EV is one of those rare modern setups where the numbers genuinely work out as a free lunch. A Zappi (or similar diversion-capable charger) automatically routes surplus solar energy into your EV when the sun is shining — replacing miles you'd otherwise pay 28p/kWh for. For Cornwall homes with south-facing roofs, this can mean 1,500-2,500 free EV miles per year. Here's the maths, the kit, and the setup.
How it works
A solar-diversion EV charger (most famously the Zappi 2.1 from myenergi) uses a clip-on current transformer (CT sensor) at your incoming meter to monitor your home's electricity flow in real time. When the system detects:
- Solar generation greater than home consumption: the surplus is "exported" — the meter would send it back to the grid (for around 4-15p/kWh depending on your SEG export tariff)
- The Zappi is plugged into your EV: instead of exporting, the surplus is diverted to charge the car
- The charger continuously adjusts: if clouds reduce solar by 30%, the charging rate drops accordingly — never drawing from the grid unnecessarily
The Zappi modes
- Fast mode: Use any combination of solar + grid — charge as quickly as possible regardless of source. Useful when you need a top-up now.
- Eco mode: Use solar surplus when available; supplement with grid if needed to maintain a minimum charge rate (usually 1.4kW). Balanced approach.
- Eco+ mode: Solar only — if clouds reduce surplus below ~1.4kW, pause charging entirely. Maximum free miles but slower overall.
Most Cornwall solar-EV households leave the Zappi on Eco+ during sunny months (April-September) and switch to Eco or Fast for overnight charging on cheap-rate tariffs.
Cornwall is excellent for this
Cornwall has some of the UK's best solar irradiance — the south-facing coast gets more annual sunshine than almost anywhere except parts of Hampshire and Sussex. Typical Cornwall solar output:
- 4kW south-facing roof system: around 3,800-4,200 kWh/year
- 6kW system (typical install size in 2026): around 5,700-6,300 kWh/year
- 8kW system (larger Cornwall installs): around 7,600-8,400 kWh/year
Of this annual output, roughly 50-70% is exported as surplus if you have no diversion — the rest is used directly in the house. Diversion catches that surplus and puts it in your car instead.
Real-world savings
For a typical Cornwall home with a 6kW solar system and a 7kW Zappi:
- Annual solar surplus (the bit that would otherwise be exported): around 3,000-4,500 kWh
- Realistic captured by Zappi (depends on when you're plugged in): around 1,500-2,500 kWh
- EV miles per kWh: around 4 miles
- Free EV miles per year: around 6,000-10,000
Compared to charging on Intelligent Octopus Go at 7p/kWh, the saving is around £100-£175/year. Compared to public rapid charging at 65p/kWh, the saving is around £975-£1,625/year. Compared to ICE petrol at 13-15p/mile, the saving is around £780-£1,500/year.
What you need
The setup:
- Solar PV system — any size; bigger is better but even 4kW works. Most Cornwall homes choose 4-8kW. Our partner site Solar Panel Installation Cornwall covers solar PV install.
- Zappi 2.1 (or equivalent diversion-capable charger) — Zappi is the gold standard for solar-diversion; Hypervolt with add-on, and some Wallbox models also support it.
- CT sensor / "harvi" — clipped to your incoming meter cable. Sometimes the CT sensor is hard-wired; sometimes wireless via the myenergi "harvi" sender.
- An EV with the right port — Type 2 (universal in 2026 UK market).
Cost
- Zappi 2.1 fitted: around £900-£1,000
- Harvi sender (if needed): around £80-£120
- Total incremental over a non-diversion charger: ~£100-£200
For a £100-£200 incremental cost, you get £100-£175/year saving on tariff alone (potentially much more if you'd otherwise use rapid chargers). Payback is 12-24 months; lifetime ROI is excellent.
What about home batteries?
If you have (or plan) a home battery, the diversion question gets nuanced:
- Home battery stores excess solar; releases it later (often evening)
- EV diversion takes excess solar; puts it in the car
- Both compete for the same surplus
The right priority depends on your usage: if you use EV daily, EV-diversion-first usually wins. If you're rarely at home during daylight (commuter), battery-first may win because the battery shifts solar to your evening usage.
The Zappi family integrates with myenergi's libbi home battery, allowing intelligent priority between car and battery. Other battery brands (Tesla Powerwall, Givenergy, etc.) work alongside Zappi via the CT-sensor logic, though without the same integrated priority control.
Stacking with EV tariffs
The premium setup for Cornwall solar-EV households:
- Daytime (sunny): Zappi solar diversion — free miles
- Daytime (cloudy): minimal grid use; defer charging to night
- Overnight (23:00-05:30): Intelligent Octopus Go at around 7p/kWh — cheap miles
- Net annual cost per mile: typically 1-2p/mile (vs 13-15p for petrol)
The overall household electricity bill often goes DOWN after fitting solar + EV + Zappi, even allowing for the EV's electricity use. Counterintuitive but real.
Considerations
- Solar export tariff (SEG). Diverting to the car instead of exporting means foregoing export income. With export rates around 4-15p/kWh and electricity import rates around 28p/kWh, diversion almost always wins financially — but check your specific SEG rate.
- Octopus Flux. Octopus's solar/battery tariff offers higher export rates at peak times — sometimes 25p+ per kWh. If you're on Flux, the trade-off shifts; consider battery-first.
- Schedule. You need the EV plugged in during daylight to capture solar. If your EV is at work all day, you can't divert. Weekend / holiday charging is when diversion shines.
- System size mismatch. A small solar system (2-3kW) generates less surplus; diversion benefit is smaller. Bigger solar systems (6-8kW) generate more surplus during daylight; diversion benefit scales.
Cornwall examples
- Truro semi, 4kW south-facing solar, Zappi: around 1,200 free EV miles/year, saving around £85/year on tariff or £750/year vs rapid
- Falmouth detached, 6kW south-facing solar, Zappi + libbi: around 2,000 free EV miles/year, saving around £140/year on tariff or £1,300/year vs rapid
- Penzance bungalow, 8kW south-east solar, Zappi (weekends only): around 1,500 free EV miles/year, saving around £105/year on tariff or £975/year vs rapid (more if EV used more weekdays)
Got solar PV (or planning it) and considering EV charging? Submit your postcode for a Zappi-capable Cornwall installer quote, or check our partner Solar Panel Installation Cornwall for a solar-and-EV combined quote.
Disclosure
EV Charger Cornwall is a lead-gen service connecting customers with vetted local OZEV-approved installers. Solar savings depend on system size, orientation, and use patterns; figures above are typical, not guaranteed.