A common surprise on EV charger install day: the £900 quote becomes £1,400 because the installer discovers your consumer unit is full, your supply is 60A not 100A, or your earthing arrangement needs an extra rod. None of these are showstoppers — but they cost real money and time. This guide walks you through the checks you can do before booking, so you get accurate quotes upfront and no surprises on the day.

Why this matters

The installer's quote breaks down into three parts:

  1. The charger hardware (typically £400-£900)
  2. The standard installation labour (£400-£500)
  3. Site-specific extras (can be £0 or can be £600+)

The "site-specific extras" are where homeowners get caught off-guard. Knowing what to check before survey day means accurate quotes and competitive comparison between installers.

The four things that drive site-specific extras

1. Consumer unit (CU) condition

Your CU needs to:

  • Have at least one spare way (slot for the EV charger's MCB or RCBO)
  • Have functioning RCDs (residual current devices, the Test-button switches) on the relevant circuits
  • Be modern enough to accept a Type A or Type B RCD/RCBO for the EV circuit (BS 7671 Section 722)
  • Not have any unresolved compliance issues from a recent EICR

If any of these fail, you need a CU upgrade (around £300-£600) or a split-board solution.

2. Main supply fuse rating

UK home supplies are typically 60A, 80A, or 100A single-phase. The fuse rating limits how much electricity the house can draw simultaneously.

  • 100A: Standard since around 2008. Comfortably accommodates a 7kW EV charger (32A) plus typical home load.
  • 80A: Common in 1990s-2000s housing. Usually fine for 7kW EV charger; depends on other loads.
  • 60A: Older homes. May require DNO supply upgrade (free from Western Power if eligible) or load-management hardware.
  • Under 60A: Very old; needs DNO assessment.

3. Earthing arrangement (TN-S, TN-C-S/PME, TT)

Per BS 7671:2018+A2:2022 Section 722, EV chargers have specific requirements for each earthing system. Most Cornwall homes are on TN-C-S (PME) — which restricts outdoor EV chargers unless the charger has built-in PEN-fault detection (most modern smart chargers do — Zappi, Ohme, Easee, Hypervolt, Wallbox all have it on their flagship models). If not, an earth rod is fitted (+£150-£300).

TN-S and TT systems have their own requirements but are generally simpler.

4. Cable route length and routing complexity

Standard quotes typically include 5-10m of cable. Beyond that, each metre costs £15-£30 + labour. Routes through cavity walls, under suspended floors, across lofts, through paving, or around obstacles add labour time. Long routes can add £150-£400.

How to check your consumer unit

Step-by-step (covered in detail in the HowTo schema above):

  1. Locate the CU (usually hallway, under stairs, garage, or external cupboard)
  2. Open the front cover — don't touch wiring; just remove the plastic cover
  3. Photograph the row of switches and labels
  4. Count spare ways (blank slots with covers)
  5. Identify if there's an RCD (large switch with Test button) or RCBOs (smaller individual combination units)
  6. Note the age of the CU — modern (post-2008) usually has metal or plastic enclosure with rows of double-pole switches; older has black bakelite or single-pole switches

How to check your supply fuse

Look at the sticker or label near your incoming service head — the place where the National Grid/Western Power cable enters your house, before the meter. It usually shows the fuse rating (60A, 80A, 100A). If you can't find a sticker, it's usually a black box with the meter alongside.

Don't open the service head — that's sealed by the DNO. Just read any visible labels.

How to check your earthing

The sticker on the service head or near the main switch in the CU often shows the earthing type:

  • TN-S: Older system; separate earth conductor from supplier
  • TN-C-S (PME): Most common in modern UK homes; protective multiple earthing
  • TT: Less common; uses local earth rod

If unsure: leave it for the installer's survey. Most charger brands have PME-compatible models which don't need extra earthing modifications.

Cornwall-specific considerations

  • Granite cottages — Cable runs often longer than the standard quote allowance due to thick stone walls. Budget +£100-£300 for routing.
  • Older properties (pre-1980) — Higher chance of needing CU upgrade. Photograph everything early.
  • Rural properties on private supply — Some farms and remote properties have non-standard supply arrangements. Specialist install required.
  • Conservation areas — External cable runs may need to be in surface conduit rather than buried, depending on conservation officer requirements. Slight cost premium.

What costs what to fix

IssueCost to resolve
Full CU (no spare way)£300-£600 CU upgrade OR £80-£200 split-board
Old CU with no RCD£400-£700 CU upgrade
60A or lower supply fuseFree DNO upgrade (if approved) OR £150-£300 load management hardware
PME earthing on outdoor charger£0 if charger has PEN-fault detection; +£150-£300 for earth rod
Long cable run (over 10m)£100-£400 depending on route
Detached garage / outbuilding£300-£800 (trenching, ducting)

The pre-quote checklist

Before booking surveys with installers, gather:

  1. Photo of consumer unit (cover open, all switches visible)
  2. Photo of incoming service head and meter (with fuse rating sticker if visible)
  3. Measured cable route distance from CU to charger location
  4. Photo of intended charger location (with any obstacles in view)
  5. Note of any recent electrical work (rewire, CU upgrade, EICR)

Send all of this with your quote request. Installers love it because it cuts their survey time; you love it because the quote is accurate.

Ready for an EV charger quote based on your actual site conditions? Submit your postcode with the photos above, and we'll match you with a vetted Cornwall OZEV-approved installer who'll quote properly upfront.

Disclosure

EV Charger Cornwall is a lead-gen service. The checks in this guide are visual only — any actual electrical work must be done by a competent person registered under Part P (NICEIC, NAPIT, ELECSA, Stroma).